High-Pressure Composite Wall Panels | SD Panels Engineering

As international building standards shift toward rigid indoor air quality (IAQ) mandates and zero-carbon building frameworks, the demand for non-emitting, structurally stable interior surfacing has accelerated. SD Panels (Shandong Dongkang Building Materials Co., Ltd.) has expanded its architectural portfolio with the release of its High-Pressure Engineered Composite Wall Panel series.

Engineered via high-thermo-pressure compression, these panels integrate an ultra-dense mineral-polymeric core designed to perform in high-traffic commercial settings and humid coastal climates without delamination or dimensional distortion.

PU sandwich panel

Technical Specifications & Verified Test Performance

All production batches are evaluated under European and North American standardized test methodologies. The physical parameters are detailed below:

Performance Criterion

Test Standard

SD Panels Value

Standard Industry Baseline

Formaldehyde Emission

EN 717-1 / GB 18580

≤ 0.025 mg/m³ (ENF Grade)

0.124 mg/m³ (E1 Grade)

Reaction to Fire

EN 13501-1 / ASTM E84

Class B-s1, d0 / Class A

Class C / Combustible

Flexural Strength

ISO 178

≥ 42.5 MPa

18.0 – 25.0 MPa

Thickness Swelling (24h)

ASTM D1037

< 0.35%

3.0% – 5.0%

Surface Abrasion

EN 438-2

≥ 4,200 Revolutions

1,000 – 2,000 Revolutions

 

 

Manufacturing Quality Control & Compliance

Production at the SD Panels facility complies with ISO 9001:2015 quality management and ISO 14001:2015 environmental standards. Each production cycle undergoes a 5-point quality verification process:

• Spectroscopic analysis of raw material purity prior to batch blending.

• Continuous ultrasonic core density checking during thermal pressing.

• Gas chromatography testing for VOC and aldehyde emission profiles.

• Accelerated hydro-thermal chamber exposure for 72 hours.

• Impact and scratch tolerance verification per mill run.

The product line carries complete CE marking, Intertek safety clearances, and third-party laboratory documentation required for LEED v4 and WELL Building Standard submittals.